Automatic steel wire

The horizontal wire winding and strapping machine is a state-of-the-art equipment designed to automate the wire winding and strapping processes. With a robust automation control system, it ensures precise, efficient, and seamless operations, catering to diverse industrial needs.

Key Features:

1. Meter Counter for Accurate Length Measurement

Ensures precise wire length measurement, accurate to the centimeter, with signal feedback to the cutting and winding devices.
Materials and Design:

Up Wheel: Aluminum alloy with ceramic spray and hardened processing for durability.
Down Wheel: Covered with strong glue to prevent wire damage, with a single-direction bearing to avoid wire inversion.

Benefit: Ensures consistent wire length measurement, critical for wire drawing applications, while protecting wire integrity.

Special Features

Efficient Wrapping Mechanism

Provides uniform and secure wrapping for coils of various sizes, ensuring optimal protection during storage and transportation.

Adjustable Tension Control

Allows precise adjustment of wrapping tension to accommodate different materials and prevent damage to coils.

High-Speed Operation

Processes multiple coils rapidly, increasing throughput and minimizing downtime in large-scale production environments.

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An automatic steel wire machine automates the production, handling, and packaging of steel wires with high precision and speed. It minimizes manual effort, improves operational efficiency, and ensures consistent output quality. Ideal for industrial use, it enhances productivity and meets the demands of modern steel wire manufacturing processes.

The horizontal type wire winding and strapping machine is a specialized equipment designed for automatic wire winding and strapping, and it comes with an automation control system.

1. The machine is equipped with a meter counter that is used to check the length of the wire per setting, and it provides signal feedback to the cutting and winding devices. The length counter is precise up to the centimeter. The up and down wheels are made of aluminum alloy material, with the up wheel being sprayed with ceramic and undergoing hardness processing. The down wheel is covered with strong glue to prevent wire damage, and a single-direction bearing is installed to prevent wire inversion.

The meter counter is an essential component of the machine as it ensures accurate measurement of the wire length, which is crucial in the wire drawing industry. The use of high-quality materials for the up and down wheels ensures durability and longevity, while the installation of a single-direction bearing prevents wire inversion and protects the wire from damage.

2. The coiling head plays a crucial role in the coiling process of the steel wire. It is responsible for taking up the wire and fixing its head in the beginning of the coiling process. The coiling head is designed to move up and down for easy access to the wire coil.

The coiling head is equipped with a servo system that ensures the coiling of the steel wire is done with precision and consistency, resulting in a nice and regular wire coil shape. The wire take-up and pay-off are also controlled by the coiling head, which automatically opens and closes to ensure a smooth coiling process.

3.The holder in the wire winding and strapping machine is a computer-controlled device that clamps the wire coil and moves it to the strapping station. It is driven by servo motors for precise and accurate movement. The holder is designed to securely hold the wire coil in place during the strapping process, ensuring that it does not shift or move, which could cause damage or instability in the coil. The computer control system ensures that the holder moves at the right speed and position for efficient and effective strapping.

4. The automatic cutter is a key component of the wire winding and strapping machine, responsible for cutting the wire once the programmed length has been reached. It is made of a special alloy steel that has undergone vacuum heating processing to achieve a high level of hardness and a longer lifespan. The cutter is designed to cut the wire cleanly and accurately, without damaging the wire or affecting its integrity. The cutting process is automated and controlled by the machine's PLC and servo system, ensuring precise and efficient operation.

5. The control system of the coiling and strapping machine is equipped with a user-friendly human-computer interface that enables the operator to easily control and monitor the machine. The control system is composed of a programmable logic controller (PLC) and a servo system, which work together to ensure precise and efficient operation of the machine.

The touch screen interface allows the operator to set and adjust various parameters of the machine, such as the winding speed, wire reel length, alarm settings, speed adjustments, and indicators. In case of emergencies, the interface also includes an emergency stop and reset button.

Additionally, the control system allows for easy adjustment of the machine to accommodate different wire coil sizes. The operator can change the wire coil size by adjusting the reel length and wire diameter, while also adjusting the wire speed during the machine's operation.

Basic feature:
An Eye through type for automatic strapping of wire coils.
The machine comes with a program control system that enables automatic strapping with adjustable tension to suit different wire coils.
It has an automatic positioning feature that can be set to secure the strapping at precise locations.
The machine can connect with a coiling machine for a seamless wire coiling and strapping operation.
The tape feeding process is also automated, ensuring that the machine is always ready for use.
The machine can strap 2-4 places, depending on the requirements of the wire coil being processed.

Technical date:

Strap Specifications

Parameter	Specification
Strap Width	8-10mm
Strap Thickness	0.8mm
Type of Strap	PP
Strap Quality	Smooth / High-quality polyester strap
Type of Joint	By friction - vibration
Joint Location	The strapping is performed in the front part of the wire coil.
Joint Efficiency	Approx. 75-80% of the breaking load of the strap (mentioned quality).

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