Automatic steel wire winder and strapping machine

Automatic Steel Wire Coiling and Strap Packing Line: Comprehensive Solution for the Steel Wire Industry

The Automatic Steel Wire Coiling and Strap Packing Line is an innovative packaging system tailored to the needs of the steel wire industry. Adhering to CE standards, this advanced packaging solution integrates cutting-edge technology to provide a safe, efficient, and fully automated process for wire coiling and strapping.

FHOPE is committed to delivering turnkey solutions for the steel wire industry, addressing challenges such as manpower shortages and rising packaging costs. From initial consultation and customization to installation and after-sales support, FHOPE offers an end-to-end service to ensure optimal performance and client satisfaction.

Key Features and Benefits

1. Fully Automated Operations

• Automates the entire process, from wire accumulation to coiling, strapping, and unloading.

• Minimizes manual intervention, reducing labor costs and errors.

2. Enhanced Efficiency

• High-speed operations and continuous processing capabilities boost productivity.

• Advanced technology ensures precise tension control and consistent results.

3. Safety and Compliance

• Designed in accordance with CE standards for maximum safety.

• Includes multiple safety features, such as limit switches and emergency stop mechanisms.

4. Customizable Solutions

• Tailored designs and configurations to meet diverse production needs.

• Adjustable settings for tension, coil size, and strapping positions.

  
  

Core Components and Technologies

A. Vertical Tension Wire Accumulator

• Tension Control:

• Uses a DC-24V control cabinet for precise tension adjustments, ensuring consistent wire quality.

• Equipped with an instrument display to monitor and control tension levels.

• Robust Construction:

• Made from steel plates for stability and durability.

• Includes a deceleration motor for smooth and controlled operations.

• Safety Features:

• Multiple limit switches prevent overstretching and stop the machine in case of wire breakage.

• Anti-collision mechanism with a compression spring ensures protection during collisions.

• Versatile Adjustments:

• Accumulation length adjustable from 5m to 20m, suitable for various wire production requirements.

  
  

B. Automatic Coiling Machine

• Double Winding Head:

• Enables continuous operation, enhancing efficiency and reducing downtime.

• Automated Functions:

• Handles wire feeding, winding, and cutting without manual intervention.

• Advanced Controls:

• PLC system stores wire specifications, allowing quick retrieval and setup for repeat orders.

• Servo motor controls transverse movements with precision.

• Operated via an HMI touch screen, featuring speed control and an emergency stop button.

• Safety Enhancements:

• Automatic alarm system alerts operators to abnormal conditions, ensuring smooth operations.

• Overlength forecast function automatically adjusts speed to prevent errors.

  
  

C. Automatic Coil Strapping Machine

• Precise Strapping:

• Automatically applies and adjusts tension for PP belts to securely strap coils.

• Prevents coils from being too tight or too loose, ensuring safety during transportation.

• Automated Welding:

• Hot welding at strapping positions ensures secure and durable seals.

• Customizable Strapping Positions:

• Capable of strapping at 3–6 locations, adapting to various coil sizes and requirements.

• Taper Roll Functionality:

• Features lifting and lowering functions to guide wires during the coiling process.

  
  

D. Automatic Wire Coil Unloading Machine

• Automated Stacking and Palletizing:

• Automatically removes coils from the strapping position and stacks them for pallet unloading.

• Advanced Technology:

• Equipped with sensors to detect coil presence and guide the crane for stacking.

• Programmable logic controllers (PLCs) ensure smooth and coordinated movements.

• Labor Reduction:

• Eliminates manual labor in the stacking and unloading process, reducing operational costs.

  
  

Why Choose FHOPE’s Packaging Line?

1. Innovative Technology:

• Integrates the latest advancements in automation for reliable and efficient performance.

2. Cost-Effective Solutions:

• Reduces labor and material waste, lowering overall packaging costs.

3. Comprehensive Support:

• Backed by FHOPE’s dedicated team for design, installation, commissioning, and after-sales service.

4. Custom-Tailored Design:

• Solutions optimized for unique production needs, ensuring seamless integration into existing operations.

  
  

The FHOPE Automatic Steel Wire Coiling and Strap Packing Line is a complete solution for businesses seeking to modernize their packaging processes. With its robust design, advanced automation, and customizable features, this system ensures higher productivity, enhanced product quality, and significant cost savings. Whether addressing production challenges or improving operational efficiency, FHOPE delivers an unmatched solution for the steel wire industry.