Spiral Wrapping Machine with Film Packaging

Overview

The Spiral Wrapping Machine is an advanced packaging solution designed to protect loads, reduce transportation costs, and ensure packaging quality. With high-speed film application through a spiral ring wrapping station, this machine dramatically enhances freight efficiency while providing flexibility for future production adjustments.

Optional features include integrated scales that allow simultaneous weighing and wrapping, with seamless ERP system integration for real-time data sharing. Its customizable design and adjustable settings make it a versatile choice for diverse packaging operations.

Key Features

1. Horizontal Stretch Wrapping Station

• Spiral Ring Application: High-speed ring rotation applies film evenly for secure packaging.

• Robust Structure: Reinforced frame and strong structure ensure safety, stability, and energy efficiency.

• Adjustable Friction: Allows precise control between driving wheels and the ring.

• Speed Control: Ring speed adjustable via inverters for tailored performance.

• Soft Start/Stop: Ensures smooth operation and minimizes mechanical stress.

• Automatic Reset: Wrapping position resets automatically using integrated sensors.

• Tension Control: Adjustable packing material tension for optimal wrapping tightness.

• Wide Material Compatibility: Supports various packaging materials through versatile material frames.

• Overlap Adjustment: Customizable overlap from 10% to 90% for flexible packaging needs.

• Touchscreen Control: Simplifies adjustments for wrapping start/stop points and other parameters.

• Safety Shielding: Fully protects moving parts and structural components.

2. Conveyor System

• Surface Protection: Designed to safeguard product surfaces during transport and wrapping.

• Automatic Infeed/Outfeed: Streamlines product handling for continuous operation.

• Motor-Driven Conveyors: Equipped with gearboxes and inverter-controlled speed adjustment.

• Position Sensors: Four sensors monitor product movement from infeed to outfeed, ensuring precision.

• Standard Conveyor Options: Available in roller or PVC belt configurations to suit various needs.

• Guarded Wrapping Station: Ensures safe operation with protective curtains or shields.

• User-Friendly Settings: HMI interface simplifies parameter adjustments for speed and operation.

3. PLC & HMI Control System

• Automation-Ready: Flexible PLC program supports integration with packing lines.

• Photocell Sensor: Adjustable for accurate wrapping position detection.

• Error Alerts: Automatic alarms with detailed troubleshooting displayed on the touchscreen.

• Independent Control Panel: Simplifies operation and maintenance for minimal downtime.

• Customizable Wrapping: Adjustable head and end delay settings for partial or reinforced wrapping.

• Dual Control Options: Operable via touchscreen or physical buttons for convenience.

• Time-Adjustable Pressing Device: Allows customization for different packaging purposes.

4. Press Down Device

• Side Protective Devices: Manually adjustable to stabilize products during wrapping.

• Soft Top Press: Protects delicate surfaces like glass.

• Dual Pressing Devices: Located on infeed and outlet conveyors for enhanced stability.

• Adjustable Timing: Configurable via the program to meet varying packaging requirements.

• Versatile Design: Accommodates objects with different frames, structures, or non-planar surfaces.

5. Special Tension Control Carriage (Optional)

• Consistent Tension: Delivers strong and tight packaging for products of varying sizes.

• Enhanced Surface Protection: Ensures smooth and aesthetically pleasing packaging results.

• Customizable Solutions: Options for online connection or standalone operation in warehouses.

Benefits

1. Improved Packaging Efficiency

• Automates the wrapping process, reducing manual labor and boosting productivity.

• Integrated sensors and programmable controls ensure precise, consistent results.

2. Cost Reduction

• Significantly lowers transportation costs by improving load protection and optimizing packaging materials.

• Optional ERP integration enables data-driven logistics management.

3. Versatility

• Suitable for a wide range of products, from large to small, with adjustable tension and speed settings.

• Compatible with different packaging materials and customizable for specific needs.

4. Enhanced Safety

• Fully guarded wrapping stations and soft start/stop features protect operators and products.

• CE-standard mechanical design ensures compliance with safety regulations.

5. Sustainability

• Efficient use of packaging materials minimizes waste, contributing to eco-friendly operations.

Applications

This machine is ideal for packaging:

• Pipes and Tubes

• Panels and Boards

• Doors and Frames

• Textiles and Insulation Products

• Oddly Shaped or Oversized Loads

Technical Data

Contact us to learn more and customize your machine.