Big Horizontal Orbital Stretch Wrapper

Overview

The Big Horizontal Orbital Stretch Wrapper is engineered to handle large loads with an outer diameter (OD) of up to 2000mm, making it ideal for packaging wood sheets, panel bundles, pallets, furniture, and floorboards. This machine ensures that products are well-protected, sealed, and presented in a tidy, professional appearance.

Designed with a PLC program control system, it integrates seamlessly with existing packing lines, enabling automated wrapping workflows and enhancing efficiency. Customizable options are available to meet specific packaging goals.

Key Features

1. Load Wrapping Station

• Robust Structure: Built to accommodate large rings and handle heavy loads with stability.

• Double-Ring and Double-PU Wheel System: Ensures safety, stability, and energy-efficient operation.

• Adjustable Components: Position of wheels and ring is fully adjustable for precise wrapping.

• Inverter-Controlled Speed: Wrapping ring speed adjustable to approximately 30 r/min for flexibility.

• Soft Start/Stop: Smooth operation reduces mechanical stress and protects loads.

• Original Position Reset: Automatically resets wrapping position after each cycle.

• Tension Control: Adjustable tension ensures secure wrapping for both large and small packages.

• Material Compatibility: Supports 500mm wide packing material via a film roller frame.

• Safety Features: Includes protective guardrails and safety covers to safeguard operators.

• Adjustable Overlap: Customizable overlap rate from 10%-90% for optimal material usage.

2. Conveyor System

• Versatile Options: PVC belt, roller, or chain conveyors are available to suit different product surfaces and weights.

• Automatic Infeed and Outfeed: Ensures efficient product handling for continuous operation.

• Height Adjustment: Conveyor height can be adjusted to accommodate varying product dimensions.

• Motor-Driven System: Equipped with gearboxes for reliable performance.

• Inverter-Controlled Speed: Allows precise synchronization with wrapping speed.

• Object Detection Sensors: Ensure accurate operation by detecting product positions.

• Customizable Design: Conveyor configurations tailored to specific requirements.

3. Automatic Wrapping Protective System

• Rubber Surface Rollers: Protect delicate product surfaces during wrapping.

• Decompression Press Down Device: Applies appropriate pressure to secure loads.

• Anti-Shaking Holders: Prevent product movement and ensure precise positioning during wrapping.

• Supportive Rollers: Fix packaging position securely for consistent wrapping.

• Adjustable Timing: Wrapping and pressing actions can be customized via the touchscreen interface.

• Dual Press Down Devices: Installed on infeed and outfeed conveyors for enhanced stability.

4. PLC & HMI Control System

• Automated Wrapping: PLC programming ensures precise control according to packaging goals.

• Photocell Sensors: Detect and set accurate wrapping positions.

• Error Detection: Automatic alarms and error messages displayed on the touchscreen simplify troubleshooting.

• Independent Control Panel: Facilitates easy operation and maintenance.

• User-Friendly Interface: Intuitive HMI makes parameter adjustments seamless and accessible.

5. Automatic Mechanical Hand

• Automated Material Handling: Clamps, feeds, and cuts wrapping material without manual intervention.

• Customizable Cutter: Options for knife or sealer cutting devices.

• Sensor-Driven Precision: Sensors and PLC programming ensure proper timing for cutting and holding.

• Non-Stop Wrapping: Enables continuous wrapping without interruptions.

Installation Requirements

• Must be installed on flat, hard ground with a load capacity of 500kg/m².

• No foundation is required for setup.

Benefits

1. Enhanced Efficiency

• Automates the wrapping process, reducing labor costs and increasing production throughput.

• Integrated infeed and outfeed systems streamline operations for continuous packaging.

2. Superior Product Protection

• Tight, consistent wrapping ensures products remain intact during transportation and storage.

• Adjustable tension and overlap settings accommodate a variety of package types.

3. Safety and Ease of Use

• Fully enclosed moving parts and safety covers protect operators from accidents.

• Intuitive controls simplify operation, minimizing training requirements.

4. Cost Savings

• Reduces material waste through precise control of film application and tension.

• Flexible for both standalone and integrated operations, optimizing resource utilization.

Applications

This machine is ideal for packaging:

• Wood Sheets and Panels

• Furniture

• Pallet Loads

• Floorboards

• Large or Irregularly Shaped Items

Technical Parameters