Automatic Horizontal Stretch Wrapper Machine

Overview

This Automatic Horizontal Stretch Wrapper Machine is specifically designed to handle horizontal shapes such as sheets, doors, and floorboards. Ideal for large board and panel packaging, the machine provides secure and sealed wrapping, resulting in a tidy, professional finish. With the capability to connect to a packing line, this machine ensures a systematic and efficient wrapping process.

Key Features

1. Door Wrapping Station

• Strong Double-Ring Design: Includes four groups of wheels for enhanced stability and performance, especially for large rings.

• Adjustable Friction and Position: Optimizes contact between the driving wheels and ring for precision control.

• Variable Speed Control: Ring and base roller speeds are adjustable via inverters for flexibility.

• Soft Start/Stop: Ensures smooth operation, minimizing wear and tear on the product and machine.

• Automatic Position Reset: Resets wrapping position for consistent results.

• Tension Control: Preset packing material tension for optimal wrapping tightness.

• Material Compatibility: Compatible with a variety of stretch films, including LLDPE.

• Safety Features: Includes protective guardrails and an enclosed structure to safeguard operators.

• Adjustable Overlap: Overlap can be customized from 10%-90% for different wrapping needs.

2. Conveyor System

• Surface Protection: PVC belt conveyors protect product surfaces during transport.

• Automatic Infeed and Outfeed: Streamlines product flow for uninterrupted operation.

• Height Adjustability: Conveyor height can be adjusted to accommodate varying product sizes.

• Motor-Driven System: Gearbox-driven conveyors provide consistent performance with inverter-controlled speeds.

• Object Detection: Integrated sensors detect products and trigger operational actions automatically.

3. Automatic Wrapping Protective System

• Package Sensing: Sensors monitor the package during wrapping to ensure precise operation.

• Decompression System: Applies the right amount of pressure for secure wrapping without damage.

• Anti-Shaking Mechanisms: Prevents movement of products during wrapping for consistent results.

• Press Down Devices: Includes two sets of press-down devices and supportive rollers to stabilize products.

• Adjustable Start/Stop Positions: Allows customization for different packaging needs.

• Safety Interlock and Light Beam Options: Enhances safety with additional protective measures.

4. PLC & HMI Control System

• Automated Stretch Wrapping: PLC programming ensures efficient wrapping at the end of the line.

• Photocell Sensors: Precisely detect and set the wrapping position.

• Error Notifications: Touchscreen displays error messages and alarms for quick troubleshooting.

• Separate Control Panel: Simplifies operation and maintenance for operators.

• Intuitive Interface: User-friendly HMI provides flexibility for a wide range of packaged goods.

5. Automatic Mechanical Hand

• Film Feeding and Cutting: Automatically feeds and cuts wrapping materials, reducing manual intervention.

• Material Clamping: Prepares materials for the next wrapping cycle seamlessly.

• Sensor-Driven Operation: Controlled by integrated sensors and PLC programming for precision.

• Unmanned Operation: Allows fully automated workflows, minimizing labor requirements.

Installation Requirements

• The machine must be installed on flat, hard ground capable of supporting a load of 1 ton/m² or more.

• Ensure proper alignment of all components for seamless operation.

Benefits

1. Enhanced Efficiency

• Automates wrapping for large and horizontal-shaped packages, reducing labor costs.

• Integrated infeed and outfeed conveyors streamline product handling for continuous operation.

2. Superior Protection

• Provides tight, consistent wrapping to safeguard products during transportation and storage.

• Adjustable tension and overlap settings accommodate diverse packaging requirements.

3. Safety and Ease of Use

• Fully enclosed structure and interlock options ensure operator safety.

• User-friendly controls simplify operation and reduce the need for extensive training.

4. Cost-Effective Operations

• Minimizes material waste through precise control of film tension and overlap.

• Reduces downtime with automated material feeding and cutting.

Applications

This machine is ideal for packaging:

• Doors

• Sheets and Panels

• Floorboards

• Large Horizontal Items

Technical Parameters